This year is the 40th year of reform and opening up, and many industries have been reborn.
China's textile industry spindles from the early 90s of last century to limit production to a three-year turnaround, from 2001 to the WTO great development of textile trade, from 2013 to actively participate "along the way" global initiative to configure resources ... ... Forty years of hard work, the Chinese textile industry has released passion in the reform and opening up, paid the price, passed the "hard bones" and fought the tough battle.
At present, China's textile industry still plays its historic mission: to solve the employment problem of more than 20 million people nationwide, is the export of China's pillar industry as a traditional pillar industry of the national economy, obviously an important livelihood industry and international competitive advantage Industries have played an important role in absorbing employment in prosperous markets, increasing farmers' incomes, accelerating urbanization, and promoting harmonious social development.
Moreover, China's textile industry is to take up the desire to meet the people's aspirations for a better life, "science and technology, fashion, green," the new position to achieve high-quality development of the textile industry.
In the " 13th Five-Year " development plan, China's textile industry proposed to further consolidate and enhance the advantages and status of China's textile industry in manufacturing and international trade, and to form innovation-driven development, quality and efficiency improvement, brand effect, and international cooperation. The development pattern of the textile industry has created new advantages in international competition and has initially established a textile power.
However, in order to effectively promote the construction of a strong country in the textile industry, we must first establish a new understanding of the industry. Whether it is the industrial workers, entrepreneurs, or local governments struggling in the front line, they are looking for ways and means in this direction. Way out.
March 5th, president of China Textile Industry Association, Sun Rui Zhe, Director of the National Textile Industry and Consumer Goods Industry at the Ministry of Information Caoting Rui, president of China Dyeing and Printing Industry Association, Chen Zhihua, Chairman of the China Fashion Designers Association PROJECTILES, China Garment Association full-time vice president Yang Chun, vice president of China textile industry Association, Wang Keli, vice president of the China chemical fiber industry Association, Zhao Xiangdong, deputy director of the China textile information Center Dongkui Yong and his party divided the depth Changle, Fujian, Shishi and Xiamen, chemical fiber Research on industrial chain related companies such as cotton spinning, filament weaving, printing and dyeing. On the one hand, we understand the reality of industrial development, and on the other hand, we hope to understand the difficulties and voices of enterprises.
Changle: Statistics make textile output performance greatly reduced
The first stop of the survey, chose Fujian Changle.
Choosing Changle is the first stop for research. First, from a cotton-free town to an industrial land with an annual output value of 180 billion yuan, Changle has a development track worth learning. Second, Changle textile industry from home workshops to grassroots industry to industrial clusters is in sync with reform and opening up. Advance. The research team visited Changle Hengshen Hefei Technology Co., Ltd., Fujian Jingfeng Technology Co., Ltd., Fujian Xinhuayuan Development Group Co., Ltd., Donglong Knitting Co., Ltd. and Honggang Textile Co., Ltd.
The research team found that the problem of the underestimation of the output value of China's textile industry is particularly prominent here.
As we all know, in the composition of China's textile industry, SMEs account for more than 90% of the proportion, but in the statistics, the report is only on the corporate data.
In Changle's research, we also found such a message. In Songxia Town, Changle District, there are 225 textile enterprises (including 30 companies), with a total output value of 7 billion yuan (including printing and dyeing more than one billion), accounting for 32% of the town's output value. %, but since the statistical data only requires reporting the output value of the enterprise, the output value of the statistics of Matsushita Town is less than 1 billion yuan. This situation has led to a serious underestimation of the output value of China's textile industry. This is only a situation reflected by a town, so the data of provinces, cities and even the whole country may need more attention.
From the research situation, Fujian Changle's industrial development has two major characteristics:
The first is the integration of automation, digitization and industry. In the production workshop of Fujian Jingfeng Technology Co., Ltd., various tracks are interwoven in the entire production workshop. There are no piles of goods in the mountains, and there are few busy workers, but everything is in order.
The reporter learned that Jingfeng is the first chemical fiber enterprise in the country to realize complete automation from feeding to delivery, and investing more than 200 million yuan in automated production workshops, so that enterprises can be freed from the troubles of recruitment, labor cost and other industries, and also let management More standardized. At the same time, because there is no human factor interference, the product quality is more stable. The first application of this fully automated equipment, industry automation and intelligent process will produce a strong role in promoting.
Second, make a big article in the field of segmentation. Reporters learned in the research, production of nylon and Changle Heng Shanghai Jing Feng first place, two country, with more than 30% market share. However, Hengshen, which can rely on scale to win, has not been tired of scale, but continues to look for market segments. For example, the constant application of polyurethane products, in 2017, Shen Heng spandex profit has accounted for about 3/4 of the entire company profits, as well as coloring raw liquor company in the next step will focus on the field and the pan head warp.
It can be seen from this that China's chemical fiber industry has entered the stage of rational development. Enterprises no longer rely on scale to win, but rely on the development of new markets to achieve profit growth. In particular, entrepreneurial thinking began to change, many companies can get rid of the shackles of the family business, hire a professional career managers, professionals gather to make all kinds of businesses and industries.
Printing and dyeing textile industry is an important part, but also an integral part of the industrial development of supporting industries, but in recent years because of environmental pressures escalating, but also to the printing and dyeing enterprises Changle many obstacles. In this regard, Sun Ruizhe pointed out that “printing and dyeing is one of the core links of the textile industry, and it is also a key area that can reflect the improvement of the social image of the textile industry. Nowadays, socialism with Chinese characteristics has entered a new historical position, and the textile industry has also proposed its own. New positioning: technology, fashion, green, if there is no further breakthrough in the printing and dyeing industry, technology and fashion green will obviously lack strong support."
After investigating the development of Changle's textile industry, Sun Ruizhe said that Changle saw the leading enterprises in the industry. The growth and development of these enterprises are inseparable from the efforts of the enterprises themselves. They are also inseparable from the support of the government and can see the Changle government. Concern and support for the industry. He said that in order to achieve high-quality development in the textile industry, we must first emancipate our minds. From the raw materials used to the objects of service, we must explore new changes. Now, where the company’s origins are not important, what is important is where the enterprises are positioned. .
Shishi: The first "Textile and Apparel Court"
The government work report during the "two sessions" this year, as an "construction map" of economic and social development in the year, "reform" is one of the high-frequency keywords. In the course of the investigation of Shishi, we also saw the results of the reform of many textile industries.
“Textile and Apparel Courtâ€, this is the name of the institution that was first heard in the investigation of Shishi textile and garment industry. This is also the new achievement that Shishi has achieved in the reform process.
It is reported that this is the first "textile and clothing court" in the country. The government will invite the court to the professional market to mediate industrial disputes. What is even more unexpected is that in the court of only a few square meters, the case can be filed on the same day. It can be seen.
In fact, in the Shishi City Clothing City and the International Textile City, the construction of public service platforms can be seen everywhere, the China Textile Information Center Shishi Sub-center, the China National Textile and Apparel Federation Testing Center, the Shishi Textile and Garment Industry Alliance, and the Shishi City Textile Clothing and The Accessories Industry Research Institute and the National Textile Fabrics Pavilion can see that the government and industry organizations are working together to write a new chapter.
In recent years, the Shishi textile and garment industry has been greatly affected, and the speed of industrial development has slowed down. However, through hard work, exploration and innovation, the industry has gradually stepped out of the development trough and presented a series of good changes, and the economic aggregate has been expanding. 2017, above-scale textile and garment industry output value reached 52.87 billion yuan, an increase of 8.5%, accounting for 49.3% of industrial output; accelerating industrial transformation and upgrading, development of new trends highlighted. Shishi textile and garment industry to start in rapid response, stylish, custom private electricity supplier of the machine au pair, expand overseas markets and so on, have achieved good development.
During the investigation of Shishi, the research team visited Jijile Garment Weaving Co., Ltd., Aidenbo International Co., Ltd., Yongxin CNC Technology Co., Ltd., Huabao No.3 Printing and Dyeing Co., Ltd., Shishi Gangyi Dyeing & Weaving Co., Ltd. , Shishi Juxiang Dyeing and Finishing Co., Ltd., Shishi Qingchuangcheng International Network Approval Center, Shishi City Garment City and International Textile City, Shishi Pavilion of Textile Fabrics, Shishi Textile and Garment Industry and Accessories Industry Research Institute, China Textile Information Center Shishi Sub-center, Federal Sanhe Co., Ltd. and other enterprises and markets, the research team also has new findings:
The first is that textile companies are gradually shifting from processing enterprises to distribution enterprises. “There are millions of orders for only one pair of trousersâ€, and the merchants of Shishi Qingchuang International Network Approval Center introduced to the research team. Here, it is the main battlefield for nurturing e-commerce. According to the person in charge of the market, Shishi Qingchuang International Network Center has gathered more than 500 men's wear brands. “The top 74 of Taobao men's wear are from Shishi.†From the processing enterprise to the distribution type, many companies have tasted it. Sweet head. Jijile was originally a processing enterprise. Nowadays, the company has not only become a brand experiencer with 1,200 stores, but also achieved zero inventory through joint construction and sharing with franchisees; the federal Sanhe is constantly Innovative efforts were made to build a new technical team and develop healthy materials represented by “Taiji Stone Functional Fabricsâ€. They adhered to the high-end market route and achieved a series of successes.
Second, companies focus on lean management and micro-innovation. Shishi City Hongye Dyeing and Finishing Weaving Co., Ltd. through the water and electricity online monitoring and collecting machine networking system, to achieve the frontline staff, foreman can use the flow meter, calculator readings to complete the energy consumption monitoring of the production and non-production machine, The management and decision-making level can monitor and analyze the energy consumption of each machine through the ERP system.
According to the relevant person in charge of the Hong Kong spill, the company's ERP in 2016, through the comparison of data before and after the online, found that the energy consumption of water, electricity and steam has changed significantly: in 2015, before the line, the water consumption of 10,000 meters was 314.96 tons. In 2017, the water consumption per 10,000 meters was only 111.82 tons, which was 64.5% lower than that in 2015; the consumption of electricity was reduced from 2035.87 degrees to 2032.34 degrees, which was 20% lower; steam consumption was 10,000 meters. Reduced from the previous 50.16 tons to 37.76 tons, a decrease of 24.7%.
Shishi Juxiang Dyeing & Finishing Co., Ltd. realized the great improvement of the company's efficiency through the “micro-innovation†and lean management in business management. For example, the company has transformed the tank by transforming the low bath ratio dyeing machine to reduce the consumption of dyes and water resources. The person in charge of the company said that through various technological innovations of “micro-innovationâ€, the company’s operating rate will be 50%, and the output of the past 80% will be achieved.
The reporter learned that through independent research and development, sharing and cooperation, the company has obtained 45 patents for practical patents and one invention patent, and all patents are used in product production. In the past three years, the company has accumulated more than 40 new products , new technologies and new processes.
There is also Yongxin CNC Technology Co., Ltd., the company's computer embroidery machine through technical transformation, increased the use of equipment to make the upper, so that the upper can be more three-dimensional, the challenge of knitting horizontal and circular machine.
In the future, in view of the development problems and bottlenecks in the current Shishi textile and garment industry, Shishi will also focus on the key links of “dyeing and finishing, fabric research and development, garment designâ€, break through the bottleneck of low-end processing and manufacturing, and create “small chainâ€. The "small cluster" coordinated development model focuses on improving the fashion taste, brand quality and rapid response capability of the textile and garment industry.
After researching Shishi, Sun Ruizhe commented that in recent years, in the face of the new situation of textile industry development, Weinan textile industry quietly set off an industrial revolution characterized by innovation, exploring a road of structural adjustment and industrial upgrading of the textile industry. .
In Sun Ruizhe's view, the textile industry as a traditional manufacturing industry is being repositioned, and enterprises have also significantly increased their investment in technological transformation. The high-end textile industry chain is growing and becoming a fashion industry that promotes cultural creativity and leads the way of life. He said that in the future, the development of the Shishi textile industry will also move towards "two highs and one low", that is, high-yield, high-quality, low-cost direction to achieve high-quality development of the industry.
Xiamen: a fashion sample of the fusion of production cities
Smart manufacturing has been vividly interpreted in Xiamen.
The research team came to Walker Group Xiamen Vidas Clothing Co., Ltd. and Longshan Industrial Park to investigate and study the Longshan Wenchuang Park Headquarters, Jiwenbo Studio, Yangzi Studio and other places, and deeply experienced the textile and garment industry in Xiamen. Intelligent manufacturing.
Xiamen Vedas Clothing Co., Ltd. is a company of the Walker Group founded by Wu Zhiwu, executive chairman of the Xiamen Textile and Apparel Chamber of Commerce. The research team visited the company's intelligent manufacturing demonstration base.
Here, the reporter saw that Vedas successfully introduced the world's most advanced equipment in the technology development department and production workshop. The four intelligent production lines in the production workshop realized production automation, automatic cutting to double the production capacity, and then automation and intelligence. The investment in chemical equipment has realized the intelligent informationization of production and operation management of enterprises, providing the most efficient and effective real-time production data information for the production planning and execution of enterprises, greatly improving the efficiency of production and operation management, improving the production capacity of the company and realizing the Group's development expectations. aims.
On the first floor of the Longshan Wenchuangyuan Industrial Design Center, a three-dimensional paper box in the shape of A3 is constantly making a creaking sound. Here is the 3D printing as the core of the maker culture center - "3D Dream Towns", while these machines, and textile industry are closely linked.
Here, the clothing can be designed by the designer, and then the design drawings can be printed through these 3D printing devices. Before each piece of clothing is printed, the model's body data needs to be entered into the computer, and then tailored to make the printed clothing unique and fit. Print fashion will be a future trend, and maybe one day you will be wearing 3D printed clothing.
In addition to 3D printing, the fusion of production and production here also left a deep impression on the research team.
The reporter learned that the Longshan Cultural and Creative Industry Park is located in the geometric center of Xiamen Island. After years of transformation, it has formed the “Longshan Model†for the transformation and transformation of old factories.
The park implements the development model of “government guidance, market operation, and diversified investmentâ€. Through the transformation and operation of the core park by Longshan Wenchuang Company, it actively demonstrates and guides, and successfully drives private capital and social forces to participate in the transformation. Many state-owned and private enterprises have been established. Operating projects, a total investment of about 500 million yuan, 21 buildings, more than 590 enterprises, the park's cumulative output value of 10 billion, employment of about 4,000 people.
Longshan Wenchuangyuan Fashion Industry Service Platform is a public service platform specially designed for textile and garment creative design enterprises. The platform is led by fashion design, supported by cultural exchange and brand communication. With the advantage of specialized industrial operators, we introduce the advanced concept of WeWork and use “Internet +†to promote fashion design, industrial design, graphic design and related industry agglomeration. A comprehensive fashion industry service platform that integrates training incubation, creative design, exhibition display, communication promotion, professional services, business support and public services.
In addition, the platform also includes the master building, the plaque office building, the Longshan Fashion Center, the Xiamen Industrial Design Center, and the Gray International Fashion Art Center.
At the same time, Longshan Wenchuang Park pays attention to the introduction of leading projects. At the end of 2016, it introduced Xiamen Heben Garment Co., Ltd., which is currently the only purely handmade suit manufacturer in Fujian, and was selected as the ninth meeting of the leaders of the BRIC countries to meet the business suit manufacturers; Ji Wenbo, the designer who won the “Golden Top Award†for the highest award in fashion design, settled in the master building, and built 9-11 floors as “JIWENBO Fashion Organizationâ€. At the same time, the first floor was also renovated and renovated to create high-end ready-to-wear retail and high-end customization. Creative music restaurant as one of the fashion life experience.
Through the integration of production and city, we can achieve fashion leadership. This is the deepest experience that Xiamen has given us.
After the visit, Xiamen Textile and Apparel Chamber of Commerce organized representative enterprises and research of Xiamen Xianglu Chemical Fiber Co., Ltd., Huaying (Xiamen) Special Materials Co., Ltd., Xiamen Huacheng Industrial Co., Ltd. and Xiamen Youbo Technology Co., Ltd. The group held a discussion.
After listening to the report of the company, Sun Ruizhe said that the textile industry has made a great contribution to the national economy and has a large proportion in export transactions. It requires the industry to achieve higher quality development, which is reflected in the fight against the major risks and the fight against the major risks. Accurately fight against poverty and fight hard, and fight against pollution and control.
Sun Ruizhe also pointed out that the 19th National Congress of the Communist Party put cultural self-confidence on the premise of great rejuvenation, and emphasized the significance and role of culture from the height of national prosperity. It is hoped that the development of Xiamen's textile industry will continue to develop in the direction of creative industrialization, commercialization and living. At present, the development of the industry faces many challenges. Therefore, enterprises, industries and governments must unite and cooperate, do not forget the initial intentions, special business and create value.
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