Thermal transfer is an innovative printing technique that has been introduced from abroad over the past decade. This process involves two main methods: transfer film printing and direct transfer printing. In transfer film printing, patterns are pre-printed on a special film using high-resolution dot printing (300 dpi). The result is rich in color, detailed, and highly accurate, with minimal color variation and excellent reproducibility. This makes it ideal for mass production and achieving the desired design effects.
Direct thermal transfer, on the other hand, uses a heat press machine to apply heat and pressure, transferring the fine pattern from the transfer film directly onto the product’s surface. Once applied, the ink layer merges with the material, creating a lifelike and visually appealing finish that significantly enhances the product's overall quality. However, this technology requires imported materials and advanced equipment, making it more complex compared to traditional methods.
The thermal transfer process is widely used across various industries such as plastics, cosmetics, toys, electronics, building materials, gifts, food packaging, and stationery. Common equipment includes heat press machines like baking cup machines, flat heat transfer presses, and moving head transfer machines. Supplies needed include specialized transfer papers and inks, along with printers, computers, and digital cameras.
This method is particularly effective for small-batch, personalized, or customized products, especially those featuring full-color images or photographs. The process involves printing a digital design onto special transfer paper using sublimation ink, then applying heat and pressure through a transfer machine to transfer the image onto the final product.
Thermal transfer technology allows for different printing effects using various materials, including film transfer and sublimation transfer. Film transfer involves a glue-based transfer paper that, when heated and pressed, leaves a thin, breathable, non-sticky, and durable pattern on the surface. Cool Music Network uses high-quality imported transfer papers and inks, ensuring a smooth, long-lasting finish. Unlike many domestic options, their transfer films do not crack or peel off easily.
Sublimation transfer, a newer generation of technology, uses special inks and transfer papers that allow the ink to sublimate directly into the fabric fibers, similar to dyeing. This results in vibrant colors and sharp details, making it ideal for colorful designs. Cool Music Network uses this technique for its fast-dry and comfort shirts.
Not all products are suitable for thermal transfer; factors such as heat resistance and surface smoothness must be considered. However, with ongoing technological advancements, a wide range of items can now be printed using this method, including clothing, bags, hats, mugs, tiles, watches, mouse pads, coasters, banners, medals, and more. Cool Music Network continues to explore new applications, aiming to offer unique, personalized products for every need.
Common textile transfer methods include film transfer and sublimation transfer. Sublimation transfer works best on polyester fabrics like fast-dry and comfort shirts, with white backgrounds being most effective. Colored clothes may experience color distortion after sublimation, so it's not recommended for such cases.
Film transfer is ideal for cotton-rich garments, allowing for full-color printing. Dark-colored clothes require special transfer papers, which are more expensive and less stable. Cool Music Network currently avoids dark-colored clothing but plans to introduce it once the technology matures.
For ceramic products, thermal transfer involves sublimation at around 200°C, producing sharp, reliable patterns. However, regular mugs require a special coating before printing.
Digital printing machines capable of one-time, multi-color, and complex transitional color printing on flat surfaces like leather, fabric, metal, and wood have gained popularity. They eliminate the need for plates and drying processes, preserving the material’s integrity. These machines are well-received by industry professionals, with increasing numbers of customers seeking them out.
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